SoftSystem srl

Mobile system for chemical mixing

Turbocontrol: The Solution for Chemical and Healthcare Production

SoftSystem, leader in theIndustrial automation in Tuscany, presents Turbocontrol, a revolutionary system for the production of detergents, disinfectants, and bactericides. This continuous plant, housed in a containerized mobile unit, represents a breakthrough for the chemical and healthcare sectors, guaranteeing efficiency, quality, and sustainability, in full compliance with the principles ofIndustry 4.0.

The technology behind Turbocontrol, the result of the collaboration between SoftSystem and the University of Pisa, is currently patented, demonstrating the uniqueness and high innovative value of the project.

Born during the pandemic to respond to the global emergency of disinfectant production, Turbocontrol Today it represents the definitive solution for those who want a mobile, rapid and highly efficient production system.

Higher Speed

Easily integrated

Small footprint

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What Makes Turbocontrol Revolutionary?

Turbocontrol It differs from traditional batch mixing systems thanks to its continuous flow production technology. The heart of the system is a tubular reactor/mixer, designed to ensure:

Reduction of time and costs of processing.
Higher process quality, with more homogeneous and precise mixing.
Full traceability of the final products and reagents used.
Waste reduction, thanks to an optimized use of materials.
Operational flexibility, to be operational anywhere and anytime.

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The Structure of the Turbocontrol System

The plant consists of two containers placed side by side and connected by pipes, designed to ensure a continuous and efficient production process:

Chemical Container:
It contains the chemical mixing plant, which takes reagents from external tanks and mixes them through a continuous tubular reactor.
Maximum insurance energy efficiency and big flexibility in the variation of product specifications.
Filling Container:
It houses the filling machine that carries out the controlled filling of the finished product into the containers.
It is equipped with an automated transport system for pallet handling.
At the base, there is a collection tank to contain any spills, ensuring safety and one management optimal of the risks.

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The Advantages of Turbocontrol Compared to Traditional Systems

Turbocontrol offers a series of concrete and measurable benefits, including:

Reduction in the size of the production siteIt requires 5 times less surface area than traditional systems, with the same production capacity.
Quick installation timesA traditional system takes 6 months to install, while Turbocontrol is operational in just 60 days.
Reduced costThe overall cost of Turbocontrol is only 25% of that of a traditional system.
Flexibility of expansion: Production capacity can be increased by simply adding a module alongside your existing system.
Reducing environmental impact: 80% less wastewater than traditional systems.
Enhanced security: Being contained in a container, the risk in case of fire is highly limited.
Reduced number of operatorsOnly 2 operators are needed to operate the system.
Quality control on every packageEach package is individually inspected, eliminating the risk of large-scale waste as occurs in traditional plants.
Wide range of applications: It can mix any liquid phase product with viscosity up to 30,000 CPS, both in water and solvent, including flammable, toxic or corrosive materials.

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A Versatile and Sustainable System

Thanks to its innovative design, Turbocontrol It offers a production facility that can be immediately deployed wherever needed. It's perfect for companies looking for:

Mobility: A transportable and ready-to-use system.
Operational efficiency: Greater production capacity in smaller spaces.
Environmental sustainability: Minimal impact on water resources and optimization of material use.

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Innovation Made in Tuscany

SoftSystem he designed Turbocontrol As a response to a global crisis, but with a forward-looking vision. The combination of advanced technology and operational convenience makes it the ideal partner for companies in the chemical and healthcare sectors seeking to address global market challenges with cutting-edge tools.

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Contact us for more information about Turbocontrol

If you want to find out how Turbocontrol can optimize your production processes and take your company to the next level, do not hesitate to contact usOur team of experts is available to provide you with all the information you need, a personalized demo, or to answer your questions.

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