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Vision system for inspection glass plates



Vision system


LINE

Automatic detection of cracks and breaks on glass plates


Our Vision system For the control of glass plates it is designed to optimize product quality and improve production efficiency. Thanks to its advanced technology, it is able to detect and correct defects in a timely manner, ensuring high standards at every phase of production.


Scraps reduction: Real time detection of fractures, spots and imperfections, for superior quality and saving of materials.

Productivity optimization: Quick scan and optimized configuration guarantee a constant flow and reduce dead times.


Slab with defect
Flaw with Spiderweb defect

Fast

Easily integrated

Repeatability in the controls

Vision system

Main features

Viewing system for quality control of glass slabs

Our system is specifically designed to control the quality of the glass slabs, identifying various internal and external defects.


Interfacing with pre -installed lines (profinet, modbus, etc.)

Compatible with the most popular industrial communication protocols, such as Profine And Modbus, the system easily integrates into the existing production lines.


Prepared for Industry 4.0

Designed to be an integral part of modern intelligent production lines, it is completely prepared for industry 4.0, allowing data management and an advanced connection.


Interfacing with IoT systems

The system is also able to interface with IoT platforms, allowing continuous and remote monitoring of the production and quality parameters.


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Room adjustment

Roating and re -supporting room for centering on slab and illuminator

The system cameras are equipped with a rotation and realignment function that allows a perfect centering on the glass slabs. This precision ensures optimal scan and a clear vision, even in difficult light conditions, thanks to the Backlight lightor.


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Quality control of glass slabs

Our system detects a wide range of defects that can compromise the quality of the glass, including:

  • On -board defects: fractures or convexity in the ends of the slab.
  • Becche, breakage: superficial fractures that can influence the resistance of the glass.
  • Spots of dirt, tin: superficial imperfections that reduce the transparency and aesthetic quality of the product.
  • Rubber scraps, oxidation, shading: impurities that compromise the precision of the processing.
  • Plastic bubbles: inclusion of air or materials inside the glass.
  • Dimensional defects: slab outside tolerance by size, which does not respect the required standards.
  • Spiderweb: surface microfractures that branch out like a spider web, compromising both the aesthetics and the robustness of the slab.

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Essential characteristics of the system

Linear cameras: CCD sensors for detailed glass images

The linear cameras mounted in the system are equipped with monochromatic CCD sensors, capable of capturing extremely detailed images of the glass, identifying defects that otherwise would be invisible to the human eye.

Lighting system: Backlight illuminator to highlight glass defects

The Backlight enlightenment provides a homogeneous light, highlighting internal and external defects, thus improving the reliability of the system in detecting even minimal problems.

Intelligent software: elaborates images, differentiates defects and returns a result to the PLC

The advanced software of the system processes images in real time, differentiating the various types of defects and providing accurate diagnosis to the PLC control system. This process is essential for continuous and efficient quality control.


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Control of profiles and defects

The system not only detects surface defects, but is also able to analyze profiles And size, identifying any waste outside tolerance. It is possible to check both external and internal defects in depth, ensuring that each glass slab respects the highest quality standards.


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System members

Linear cameras with monochromatic sensors: for an accurate detection of defects.

PC, UPS and Backlight Enlightenment: to ensure continuity and stability during the operation.

Encoder for images acquisition: that perfectly synchronizes data collection with the scan of glass.

Antivibration system: which reduces mechanical vibrations, improving the quality of the images acquired.


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Advanced features

Total control and flexibility: qualification/disabling checks according to needs

The system is highly flexible and can be customized according to the needs of production. The various quality controls They can be activated or deactivated according to the project specifications or the characteristics of the product to be monitored.


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Contact our industrial automation company

If you are looking for cutting -edge solutions for Industrial automation, i our vision systems for inspection of the glass plates represent the ideal choice to optimize your producing processesyou. Contact us orGGI itself for custom advice and find out how we can support you in improving the efficiency of your production.

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