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Pulse thermosigator for sterile bags


MACHINE

There Thermosigator for sterile bags It was designed and built to operate within the white room In the pharmaceutical sector, where he carries out the final sealing of 'bags' for pharmaceutical use made of thermoplastic material.

Pre-nig for three sides are provided, the remaining side has two open flaps suitable for the insertion of the tubs manually by the operator.

The same will manually insert the two open flaps of the steribag Within a special slit beyond which the welding group, by means of a thermo-mechanical action, will carry out the final sealing of the steribag.


Front view of the thermosigator
  • Welding with upper and lower welding bar
  • Welding with single or double plain
  • Suitable for ISO 5 environments according to ISO 14644-1
  • Positioning and manual unloading on 5 sec.
  • High performance in terms of control and reliability
  • Ergonomic and versatile design for the formats to be sealed
  • Preparation and recall of the work recipe from HMI Touch
  • Response and display of the outcomes on HMI
  • Available new version with a specific invitation to bending
  • Completion software configurable via touch interface
  • Dimensions = 805 x 640 x 1.330 mm (LXPXH).
  • Power and absorption = 3ph+n+pe - 400vac - 4kva.
  • Noise <80 db.
Close view front of the thermosigator

Fast

Ergonomic and safe

Easily integrated

Repeatability in the controls

Reduced dimensions

Info

Distinctive elements

There thermosigator It is designed to ensure reliability, precision and compliance with sector standards. Built mainly in steel AISI 304 or AISI 316L, highly resistant and ideal materials for sterile environments, it is specifically designed for the final sealing of thermoplastic bags Steribag through a controlled process of Thermomechanical action.


Advanced technical characteristics:

  • Compact structure: made in a single body in steel profile, equipped with Nonetheless swivel wheels for easy handling.
  • Ergonomic regulation: the work surface is adjustable in height via Hydraulic pistons, manually operated with a comfortable knob.
  • Welding technology: the double welding bar, designed for impulse sealing, is handled by an electropneumatic actuator, while the welding force is monitored by one load cell To ensure uniformity and quality.
  • Cutting -edge component:
  • Electrical Power and Ropex control circuit.
  • PLC and HMI interface Siemens for logical and intuitive management.
  • Integrated electrical panel with dedicated power supply.


Safety systems and operating commands:

The sealler is equipped with:

  • Emergency button red mushroom.
  • Light blue button for the restoration of the emergency.
  • Luminous indicator of the machine state.
  • Pedal command, which allows the operator to start the cycle in a practical way.

This sealler was designed to operate in critical pharmaceutical environments, offering reliability, ease of use and a compact design that adapts to reduced operational spaces.


Work cycle

Workstation

The thermosigator for sterile bags is equipped with a Ergonomic commanders which allows the operator to manage the work cycle and monitor any anomalies via the integrated control device, located directly on the button.

A distinctive aspect is the flexibility of the pulp, which can revolve around the machine to adapt to different operational needs, with the exception of specific power supply stations, where the load is manually managed by the operator.

The sealler is designed to operate mainly in automatic mode, guaranteeing efficiency and production continuity. However, the operator can move on to manual mode, through the operator panel and the appropriate softkey, exclusively to carry out calibration operations, thus ensuring maximum precision of the system.



Info

Thermosalist operator interface

The operator interface of the thermosigator offers advanced and intuitive control of the welding process. Allows the Real -time display of the main operating parameters, including temperature, welding force and time, in addition to the management of alarms which can occur during the work cycle.

Thanks to a system of preset recipes, the operator can easily select the type of product to be worked, using set of dedicated parameters to ensure precision and repeatability.

The interface also supports a multi -level access system, which allows you to change the operational recipes and to perform the periodic calibration of the equipment (load cell), ensuring the correct functioning and compliance with quality standards.


PROCESS

Reliability

During the sealing process, the machine makes a precise and continuous monitoring on the following critical parameters, guaranteeing the quality and reliability of the packaging:

  • Welding temperature, optimally managed by a impulses generator to ensure uniformity and precision;
  • Pressure force applied during the welding, carefully detected through a strength transducer to guarantee an optimal seal;
  • Duration of the process welding and cooling, controlled with precise and repeatable intervals, for constant and high quality results.

These advanced checks help to guarantee a reliable sealing process, ideal for applications in the pharmaceutical and medical sector.


STRUCTURE

Ergonomicity and security

The compact, ergonomic and highly functional design of the thermosigator It represents an ideal solution for the pharmaceutical sector, guaranteeing versatility in the packaging of different types of containers.

Equipped with practical support plans for the stable positioning During the welding process, the thermosigator is easily moveable thanks to the integrated wheels, facilitating the operation in dynamic environments and guaranteeing logistical efficiency.


Info

Contact us for a personalized solution

If you are looking for a thermosigator for sterile bags that guarantees precision, reliability and compliance with the high standards required by the pharmaceutical sector, we are here to help you.

Our Thermosigator It is designed to meet the safe and sterile packaging needs, adapting to the specific production needs of your company.

Click here To download the product brochure in PDF format.

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