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Check of the kit assembly for production



Vision system


Location

Viewing system to check device assembly kit.


Thanks to the use of Un vision software dedicated, SoftSystem gaIt ranges precision and quality, verifies the presence and counts the quantity, of the pieces that make up a kit used in the assembly for production.


  • Customized solutions.
  • Measures of the machine compact and easily displaces and integrated on production lines.
  • Variable working distance according to needs.
  • Possibility to integrate client application.
  • Possibility to introduce dedicated portpeces for each component of the production kit.
  • Available function Audit trail.
  • Solution without the use of PLC.
Image of the assembly of the production kit, in particular the position of the container kit, of the lighting and the room inside the machine.
Example of assembly of the production kit with seals, metal fittings, Trooth and noozle components of green color.

Reduced dimensions

Easily integrated

Repeatability in the controls

CHECK

Analysis of the presence/absence of the pieces for each kit

Verification of the assembly of kits for production It is based on the analysis of the presence/absence of the pieces listed in the recipe.

Each recipe includes more than one kit inside. The operator will then, after inserting the pieces of each kit in the appropriate container, close the drawer and start the cycle through the button on the machine button.

The software The verification of the assembly of the production kit will begin and will give an outcome on the number of pieces found for each kit, on the color control if active, and on the quality of the pieces found.

The operator will also have the opportunity to train the recipes to the software While it is automatically, each acquired image is saved and it is possible to create new recipes. The training of the patterns to be searched requires time and variability, patterns must be taught in any position can be found once in the container, but in any case following the guide provided to the delivery of the machine, it will be easy to use this software and will guarantee the Check of the assembly production kit.

To avoid the variability of the position of the pieces in the container, SoftSystem cONSIGLIA DEDICATED BOATS FOR THE MOST DIFFICULT COMPONENTS TO SEARCH.


Info

Technical information on the components of the vision system

This particularAnd vision system is inor with 2D double room, acompact industrial chamber and easily interface with the vision software.

Industrial cameras are designed to guarantee efficiency in quality control, duration over time, robustness, impact resistance and temperatures.

In addition to the color chamber, there is a white light enlightenment, chosen because the white light, being neutral, does not alter the coloring of the object, and therefore you can work optimally even in the search for color. The illuminator has rectangular shape and area lighting as big as the container for the Verification of the assembly production kit.

SoftSystem useza certified devices and the best quality that the market can offer.


Traditional vision

Color control on particular components of the production kit

In the management software of the Check of the assembly production kit, there is the possibility of enabled the color control of each piece inside the container. This option is associated, if there is a need, with each individual kit. The operator during the setting phase must appear the qualification flag and insert the color code to be verified. The software will independently be able to analyze the colors found during the Check of the assembly production kit, and give an outcome to videoo of what he has detected.


Traditional vision

Quality control over individual pieces

A functionality secondary to the control of the presence/absence of the pieces for each production kit, is quality control over each of them. The tool used to recognize the absence presence is able to evaluate whether a piece does not comply with that provided for by a recipe.

In the event that in a kit shed in the container there was a component not compliant in the quality of the required one, the software would mark the piece with a red ball, cataloging it as not acceptable, and thus indicating it not present in the kit.

There Check of the assembly production kit It would therefore give the Ko outcome.


OFFER

Dedicated client application

In addition to the mechanical structure, and the electric panelor, SoftSystem reLeave a touchscreen screen with operator interface.

The management of the operator panel is attributed to aclient application, which interfaces and communicates with the vision software. The two software collaborate simultaneously, and have different tasks:


  • The client application, It has the display function of the results of the verification of the assembly of production kit, and of the acquired image, in addition to the management of the call of barcode recipes. It also has the opportunity to simulate the functions that can be activated by the button holder.


  • In the interface of the vision software, you have the possibility to train the recipes and verify that the assembly of production kit has been acquired correctly.


In the Check of the assembly production kit, the use of this type of client application bypass the need for a PLC for themanagement of the communication of the results and the automation of the machine. The I/O exchange is managed through the Moxa, which pilot the signals of:


  1. cycle start;
  2. lighting ignition;
  3. reception results;
  4. Receiving acquired image;
  5. Reset button.


The client application is prepared for a Piano of Industry 4.0, AVI end the possibility of getting in communication with multiple different protocols among the devices, and receive and exchange data with them.


More info

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