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SoftSystem srl


Petrol-Chimica industry


The chemical industry produces raw materials needed for many industrial sectors, including the food industry, the automotive industry, the mechanical engineering industry, and the pharmaceutical industry.

Our company has specialized in liquid drum filling systems for several years. The systems we manufacture guarantee productivity and safety even in hazardous environments.

Petrochemical industry

PRODUCTS

Column mixers and agitators

Column agitator for drums, small barrels and tanks, suitable for agitating liquid products of all kinds thanks to the interchangeable propellers and the inverter-controlled motor speed regulation.


Technical features:

  • Electric agitator lifting
  • Electronic speed regulation
  • Motor power from 0.75 to 7.5 kW
  • Maximum torque control at the shaft
  • Keg presence control
  • Propeller position control
  • Stainless steel structure with lifting on linear aluminum guide, wall-mounted or self-supporting
  • Dimensions: h 2500 xl 800 xd 1000

PRODUCTS

Automated primary and wastewater treatment

Fully automatic and electronically controlled modular demineralization, ultrafiltration, and desalination system.

The control system achieves high performance and reliability by automatically adjusting the membranes' operating pressure to the quality of the water being treated. Onboard sensors measure pressure, instantaneous flow rate, electrical conductivity, and pump speed and operating current, continuously reporting the operating status of each individual module and the system composed of multiple modules connected in parallel. The system's configuration with independent modules connected in parallel ensures high safety, modularity, and no total service interruptions for maintenance or failures, as well as unlimited system expandability.


Configurations:

  • Vertical installation 600x 600x1800 mm, can be placed side by side
  • Horizontal installation 1900x1600x1000 mm stackable
  • Diagnostic communication:
  • PLC-controlled systems Web server
  • Touch screen terminal on each module with graphic trends
  • Remote supervision and internet


Accessories:

  • Inlet water cooler
  • Pretreatment for the removal of suspended solids, iron, ammonia, silica, and oils.
  • Global remote supervision for systems with GSM telephone communication, cable with internet connection, SMS sending


Technical specifications

Automated primary and wastewater treatment incorporates 3 basic principles used in the treatment of wastewater from industrial processes.


1 Electrolysis:

Electrolysis separates partially dissolved particles, emulsions, and suspended solids from water, making it particularly suitable for treating paint plant sludge and water containing oils, greases, and hydrocarbons. Electrolysis is also an excellent adjuvant in the treatment of wastewater with a high active biological content.

2 Electrooxidation:

When used in a water treatment plant, it helps separate metals and dyes from the water, as well as attacking anything chemically oxidizable. Electrooxidation also plays an important antibacterial and antimicrobial role in eliminating odors and biological pollutants from wastewater. This process spontaneously generates sodium hypochlorite from the electrolysis of sodium chloride, helping to impart biological stability to treated water.

3 Electroflocculation:

The electrolytic oxidation of aluminum, iron, and other metal rods generates flocculates that bind tightly to the components contained in wastewater, reducing their specific weight and separating them from the water containing them. These flocculates are then allowed to float and eliminated as floating particles and foam. Electrox automatically extracts the floating particles or foam, collecting them in bags in semi-solid form for disposal or treatment as solid waste. Electrox is generally built and assembled in ready-to-use containers with reduced installation time. The fully automatic control system allows for reduced maintenance and limited system operation times. The standard internet connection on all versions allows for continuous operation monitoring, automatic alarm notifications, and real-time remote service, reducing the risk of downtime and overall system management costs.


PRODUCTS

Automatic washing machines for insulated containers

The automatic washing machine is designed to continuously wash insulated containers for food and industrial use, without interruption, while respecting the structures and materials from which they are constructed. The specific multi-stage system allows for automatic washing with a progressive cycle that starts from roughing and ends with rinsing, without even the slightest contamination of the containers simultaneously present inside the machine during the different phases of the cycle. The progressive cycle can be optimized and memorized for various types of containers or various washing cycles differentiated by level of soiling, shape, construction materials, use, and final level of sanitization. Up to 5 different chemical products specific for each phase can be used simultaneously in the same cycle, and the phases can be programmed with different times, temperatures, operating pressures, and chemical concentrations. The system is completely automatic and autonomous, even in terms of heating, and operates solely on electricity for the production of hot water, including air, and hot air for drying. Saturation of the internal water is optimized and residual heat is recovered from all the discharged water. All pump, fan, and conveyor motors are inverter-controlled. Linear motion is pneumatically actuated.


Characteristics

  • Reduced noise, no odors or dispersed steam, evacuation of residual vapors, automatic washing of conveyors.
  • Automation and programmability
  • Starting the machine with preheating
  • Shutdown at the end of the cycle with sanitization
  • Productivity in units per hour
  • Water temperatures in the differentiated sectors
  • Differentiated water jet pressure in the sectors
  • Concentration of chemical products in the controlled and differentiated sectors
  • Automatic pumping and dosing of chemical products.
  • Interface planned for robotic container loading and unloading systems


Communication

System equipped with an operator interface with a 15" color touch screen terminal and connection of the entire system to the intranet in a local area network or to the internet on a geographic network with an integrated WEB SERVER. Online remote assistance for remote service. Sending SMS and emails of system alarms.


Materials

All components in contact with the product are made of AISI 316 stainless steel and PTFE, suitable for any cleaning product and for water temperatures up to 90°C.


PRODUCTS

Weighing system for reactors and vessels with load cells

Weighing system for mezzanine-mounted reactors and tanks with load cells positioned on the shelves in case of mezzanine installation or on the legs in case of floor installation.

Technical features:

  • System with 3/4 load cells also for installation on mezzanines
  • Digital compression or bending load cells
  • Stainless steel cell protection rating IP 65/67
  • ATEX version available
  • Weighing resolution 100 g on 10,000 kg
  • Weighing accuracy +/- 100 g
  • Connection to the load cell control unit with standard FTP cable max 100 m without repeater
  • Independent digital calibration of each load cell
  • Support for even particularly unbalanced loads
  • Momentary overload of 150% of the nominal net weight
  • Vibration dampening software
  • Connecting one or more reactors to an Ethernet network
  • Connecting one or more reactors to a Modbus network
  • Interfaceability with recipe and dosage management systems

PRODUCTS

Containerized thermal power plants

The containerized thermal power plant is the smart solution for producing thermal energy quickly, simply, economically, and mobile.

With a containerized thermal power plant, you can quickly assemble a customized power plant for any type of use, application, or placement. Built in standard container modules, they are delivered fully equipped and ready for immediate use with just the utilities, fuel, and electricity connections. All power plants are equipped with a WEB SERVER electronic control system that provides complete and immediate visibility of the system over the internet, with real-time viewing and control of every permitted function. It also updates the on-board database, which can be consulted at any time locally from the on-board terminal or remotely, with no costs or waiting times. Automatic email notification of events and alarms protects against unpleasant and costly system downtime, often caused by simple, temporary power supply problems. Among the various accessories that enable stable and safe operation is a generator set complete with UPS to ensure continuity of service. Power output modulation management allows all versions of the thermal energy generator to adjust burner power with ratios of up to 10:1 on maximum power, minimizing fuel consumption and exhaust gas temperatures while maintaining proper combustion under any conditions. Versions configured as steam generators from 0.8 to 11.77 bar are complete with a feedwater treatment system, a conditioning condensate supply system, and an automatic anti-corrosion dosing system that allows the rapid steam generators to be deactivated or suspended when unused, even for a single day. For the production of hot water from steam power plants, one or more heat exchangers are installed internally, even for circuits at different temperatures from the power plant itself. Versions configured as hot water producers include water treatment and circulation pump supply systems. Thermal oil versions include all the features common to the steam and water versions, in addition to an internal oil tank and an automatic air/oil heat sink for rapid cooling of the hydraulic circuit and any external users. The rapid parallelism of the container modules allows for infinite expandability of resources and at the same time high redundancy with a consequent increase in the security of service continuity.


Power and dimensions of the single module:

  • Containers from 10 fT up to 300 kw
  • 20 fT container from 300 to 1300 Kw
  • 40 fT container from 1300 kW to 3000 kW
  • Special multigerator versions in 40 fT containers max 2x 1300 kw


Fuels:

  • Methane gas
  • LPG
  • Liquid methane gas
  • Biogas
  • Biogas in mix
  • Diesel
  • Fuel oil
  • BTZ (bitumen)
  • Bitumen in water emulsion
PRODUCTS

Below you'll find some of the products we've created, reflecting our experience and attention to detail. Each creation reflects the quality and passion we put into every step of our work.

Micro-dispensing system
Automated System for Micro-dispensing Analysis of Chemical Products

The bench analyzes micro-dispensing of chemical products for treatments, optimizing precision and efficiency in production lines.

Production and packaging of sanitizing gel
Production and packaging of sanitizing gel

The sanitizing gel system, managed by a Siemens PLC with web server, ensures precise and fast filling thanks to weighing and dosing control.

Semi-automatic keg filling machine
Semi-automatic keg filling machine

The chemical drum filling machines, with microcontroller, guarantee precise filling and agile movements thanks to the parallelogram arm.

Column kegging system
Column kegging system

Compact Keg Filling Machine with servo-assisted filling head and parallelogram arm for agile movements and centering precision.


More info

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